新疆烏恰鐵礦開(kāi)發(fā),鐵礦石破碎加工工藝

2025-10-13 10:29 作者:黎明重工

一、項(xiàng)目背景及地理環(huán)境

新疆烏恰縣某鐵礦礦區(qū)位于中國(guó)與吉爾吉斯斯坦邊境30公里范圍內(nèi),地理坐標(biāo)為東經(jīng)75°15′,北緯39°42′。礦區(qū)平均海拔3200米,年均氣溫僅3.5℃,冬季最低溫可達(dá)-30℃,年降水量不足200mm,氧含量約為平原地區(qū)的65%,屬于典型的高寒干旱礦區(qū)環(huán)境。
二、礦石性質(zhì)分析

    礦物組成:

    主要礦物:赤鐵礦(Fe?O?)含量58%以上
    次要礦物:石英(SiO?)20-25%,菱鐵礦5-8%
    微量礦物:含少量釩、鈦等有價(jià)元素


三、破碎工藝流程設(shè)計(jì)
(1)工藝流程選擇依據(jù)

考慮到高海拔環(huán)境特點(diǎn)和礦石特性,采用三段一閉路破碎流程,工藝流程如下:
原礦→粗碎(顎破)→中碎(圓錐破)→篩分→細(xì)碎(圓錐破)→成品
(2)主要工藝參數(shù)
工藝段 設(shè)備類型 進(jìn)料粒度 排料粒度 處理能力
粗碎 顎式破碎機(jī) ≤650mm ≤200mm 180t/h
中碎 單缸圓錐破 ≤200mm ≤50mm 150t/h
細(xì)碎 多缸圓錐破 ≤50mm ≤25mm 120t/h
(3)特殊情況處理

    高原適應(yīng)性改造:
        設(shè)備動(dòng)力系統(tǒng)增加30%功率冗余
        使用低溫型液壓油(-40℃規(guī)格)
        電氣系統(tǒng)防結(jié)露處理

四、核心設(shè)備選型

    粗碎設(shè)備:

    型號(hào):顎式破碎機(jī)
    特點(diǎn):深V型破碎腔,鑄鋼結(jié)構(gòu)機(jī)架

    中細(xì)碎設(shè)備:
    中碎:?jiǎn)胃滓簤簣A錐破
    細(xì)碎:多缸液壓圓錐破
    共同特點(diǎn):
        液壓清腔系統(tǒng)
        耐磨襯板壽命


五、高原環(huán)境特殊措施

    設(shè)備改造:
    液壓系統(tǒng)加熱裝置
    電氣柜保溫防潮處理

 

 

該方案充分考慮了烏恰鐵礦的高原特性和礦石特點(diǎn),通過(guò)科學(xué)合理的工藝設(shè)計(jì)和設(shè)備選型,確保在惡劣環(huán)境下實(shí)現(xiàn)穩(wěn)定好的的鐵礦石加工生產(chǎn)。項(xiàng)目投產(chǎn)后的實(shí)際運(yùn)行數(shù)據(jù)可為類似高海拔礦區(qū)開(kāi)發(fā)提供重要參考。

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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.

LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.

The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.

LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.

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